Industrial

Midlands Mechanical is a long-standing mechanical contractor at the BD East facility in Columbus, Nebraska. BD (Becton, Dickinson and Company) is one of the largest medical technology manufacturers in the world, and the Columbus East site plays a critical role in producing high-precision medical devices for global distribution.

This is a high-stakes environment, with active cleanrooms, specialized production processes, and tight tolerances. Our work at BD East demands extreme attention to detail, cleanliness, and coordination. From new installations to shutdown tie-ins, we've worked side-by-side with BD’s internal teams on a wide range of complex mechanical systems throughout the facility.

Scope of Work & Responsibilities:

Our work at BD East includes:

• Installation and modification of process piping in controlled manufacturing environments
• Piping systems for hydrogen, oxygen, nitrogen, and other medical and specialty gases
• Domestic water and sanitary sewer systems across clean and non-clean zones
• Mechanical work in ISO-rated cleanrooms with strict contamination controls
• Equipment setting and utility connections during production line installations or moves
• Mechanical infrastructure rerouting for facility upgrades and process changes
• Shutdown tie-ins and live cutovers executed under strict time and safety windows
• Ongoing service support, system maintenance, and emergency repair response

We work in active production spaces, where planning, cleanliness, and safety aren't optional, they’re the standard. BD East continues to trust us with the kind of work that demands experience and precision.

Client Note:

Our team understands the level of control and safety required in a facility like BD East. From hazardous piping systems to cleanroom installation, we deliver work that meets the highest technical and safety standards while keeping operations on schedule.
 

Midlands Mechanical serves as a long-time mechanical contractor at the BD West facility in Columbus, Nebraska- part of BD’s large-scale medical manufacturing campus. This facility supports high-volume medical technology production and complex systems that demand tight coordination, safety, and a clean working environment.

The BD West site includes a range of manufacturing spaces, each with their own mechanical needs — from clean utility installs to system upgrades and production-line expansions. Our crews work directly with BD engineering and plant teams to complete precise mechanical work without disrupting ongoing operations.

Scope of Work & Responsibilities:

Our work at BD West includes:

• Installation and rework of process piping tied to production equipment and facility systems
• Piping systems for hydrogen, nitrogen, oxygen, vacuum, and other medical and specialty gases
• Domestic water, sanitary sewer, and drainage systems across clean and utility zones
• Mechanical support in controlled environments with tight contamination protocols
• Equipment setting, relocation, and utility hook-ups during line changes and rebuilds
• Mechanical upgrades during facility expansions and process improvements
• Live tie-ins, shutdown coordination, and system switchover work
• Long-term maintenance, troubleshooting, and emergency mechanical response

We’re involved in nearly every mechanical change on site — whether it’s a tight deadline shutdown or a months-long expansion project, BD West continues to rely on us to get the work done safely and correctly.

Client Note:

The BD West facility runs at scale, with constant movement across systems, lines, and layouts. Our role is to stay one step ahead — solving problems, coordinating installs, and keeping mechanical systems aligned with all of their medical technology production demands.
 

Flexcon’s Columbus plant is a 400,000 square foot pressure-sensitive film and adhesive manufacturing facility. Midlands Mechanical has supported the site with a range of mechanical projects over the years, including piping upgrades, utility connections, and process improvements across multiple systems and buildings. All work is performed with a focus on minimizing disruption and maintaining plant safety standards.

Scope of Work & Responsibilities:

Our work at Flexcon includes:

• Compressed air system modifications
• Natural gas meter installation and gas piping
• Lots of water and utility piping
• Coordination with on-site staff and other contractors

Client Note:

We’ve taken on all kinds of mechanical work at this site — from gas and air systems to water tie-ins and utility upgrades. When Flexcon needs something done, they call us because they know we’ll show up, get it done right, and keep the plant running.

Midlands Mechanical completed full mechanical and plumbing piping installation for the new 45,300 square foot Nebraska Machinery facility in Lincoln, Nebraska. This project was completed in 135 business days under an aggressive schedule and required full coordination across trades and fabrication teams. The job included 15,720 feet of sanitary, domestic, hydronic, and process piping, all prefabricated and installed by our crew. 

• (1) B&G Packaged Radiant Heating System with TekMar Controllers
• (12) Rittling Cabinet Unit Heaters and Unit Heaters
• (4) B&G Series 60 Inline Pumps
• (1) Culligan Hi-Flow 2E Commercial Water Softener
• (2) AO Smith BTI 100 Natural Gas Fired Water Heaters
• (2) Eshland B500 Waste Oil Boilers
• (1) PS International 1200 Gallon Oil Water Separator Sump Tank
• (1) PS International 900 PSI Waste Oil Water Separator
• (1) Simplex SPS-10 Waste Oil Pump Skid
• (1) Aerco KC-1000GWB Natural Gas Fired Condensing Boiler
• 29,400 Linear Feet of Onix Radiant Tubing

Scope of Work & Responsibilities:

Our work at Nebraska Machinery included:

• Hot water heat piping
• Chilled water piping
• Radiant heating piping
• Fuel oil piping
• Domestic water piping
• Roof drain piping

Client Note:

This was a fast-track project with strict timelines and no room for rework. Our team delivered a clean install with full prefabrication, tight sequencing, and zero safety issues — on time and on budget.
 

NSK Clarinda manufactures precision bearing components in a large-scale, high-output facility. Midlands Mechanical has been a long-time on-site contractor, supporting the plant for decades with mechanical upgrades, shutdown work, and process improvements across nearly every part of the facility.

Our work includes utility changes, equipment tie-ins, high-pressure piping, nitrogen lines, filter systems, and structural work. Projects range from emergency service to phased capital improvements — often performed under tight production constraints or holiday shutdowns.

Scope of Work & Responsibilities:

Our work at NSK includes:

• Installation and rerouting of process piping
• Compressed air system upgrades and header modifications
• Cooling water lines for heat treat equipment and air dryers
• Nitrogen and hot oil piping in heat treat areas
• Cooling tower piping replacement
• Quench oil piping 
• Filter system replacements and bag filter relocations
• Pump replacements and leak repairs
• Piping modifications for furnaces, washers, and gas systems
• Structural steel repairs 
• Valve installs and utility isolations
• Full shutdown coordination and emergency service support

Client Note:

This is a long-standing client who counts on us to work efficiently and safely. We know the site, the systems, and the people — and we’re trusted to step in and handle whatever mechanical work comes next.

Midlands Mechanical has supported Nucor Steel in Norfolk, Nebraska, since the early 1980s. Over the years, we've been involved in a wide range of mechanical projects across the facility — from new system installs and shutdown support to critical repairs and upgrades. Our long-term presence reflects a reliable partnership built on trust, responsiveness, and consistent performance in a demanding industrial environment.

As one of the most advanced steel production facilities in the country, Nucor operates in a high-demand, 24/7 environment. From day one, our team has provided the fast, reliable, and safety-focused expertise required to keep operations moving — whether it’s a shutdown, expansion, or emergency repair.

Scope of Work & Responsibilities:

With a partnership spanning more than 40 years, our work at Nucor includes:

• Installation, modification, and repair of process piping systems, including steam, condensate, compressed air, oil, fuel, domestic water, carbon powder, vacuum, and other specialized utility and production lines
• Hydraulic tubing and industrial plumbing across multiple production areas
• Domestic water and sanitary sewer system installation and maintenance
• Equipment hook-ups, relocation, and utility tie-ins for both new and existing systems
• Infrastructure expansions, re-routing of mechanical systems, and facility upgrades
• Full coordination and execution of shutdown and outage work
• In-house fabrication and field installation of mechanical components
• Ongoing maintenance support, emergency repairs, and long-term service coverage

We’ve worked across nearly every division of the plant, responding to the day-to-day needs of a high-output manufacturing environment with precision, speed, and reliability.

Client Note:

Our long-standing presence at Nucor Norfolk reflects a relationship built on trust, consistency, and performance. Few contractors can say they’ve had an active on-site presence for over four decades, we’re proud to be one of them.
 

Midlands Mechanical was selected as a key mechanical contractor for the construction of the Valent BioSciences fermentation campus in Osage, Iowa. The site includes two major buildings — a Central Utility Building and a Main Fermentation Building — along with a full lab space and support areas. Our work was executed in two phases, starting with mechanical infrastructure and utilities, followed by the integration of those systems into the fermentation and production processes.

This site produces microbial-based agricultural and public health products, requiring high-purity systems, extensive utility coordination, and precision mechanical execution. From large-scale chilled water systems to raw material piping and clean utility support, this job involved complex mechanical layout, coordination, and system tie-ins across a high-performance bio-manufacturing environment.

• Central Utility Building – 28,000 square feet
• Main Fermentation Building – approximately 110,000 square feet
• Laboratory – 28,000 square feet

Scope of Work & Responsibilities

Our work at Valent BioSciences included:

• Full mechanical piping installation for the Central Utility Building
• Process tie-ins and utility routing into the fermentation building
• Coordination using full 3D modeling to plan and execute system installation
• Installation of chilled water (glycol), chilled water, condenser water, and process water systems
• Steam and condensate systems, city water service, and compressed air distribution
• Raw material piping and utility support for biological production processes

The job involved 4 chillers, 1 cooling tower, 2 boilers, 5 compressors, and 8 pumps — all installed, routed, and integrated by our team across multiple phases. 

Client Note

Valent’s Osage facility set a high bar for precision, quality, and coordination across a multi-phase construction project. Our team delivered system-ready mechanical infrastructure in a high-complexity, fast-track schedule — supporting both startup and long-term operation of this critical production site.